Mining

Supplying nozzles to the mining and quarry industry

Spray Nozzle Engineering manufactures and supplies a wide range of spray bars, nozzles and hose reels for the the Australian and New Zealand mining and quarry industries.

The company supplies fog nozzles, misting nozzles, tank cleaning nozzles and material injection nozzles. Spray Nozzle Engineering also supplies spray bars and custom spraying solutions, including and a huge range of custom spray lances and engineered spraying systems for every part of the mining and quarrying process.

Spray Nozzle Engineering provides specialist support to companies involved in a wide range of industries from coal, gold, minerals, sand, hard rock, underground to extraction, conveying, crushing, processing and everything in between. Working with mine engineers, maintenance and environmental and fabricators to ensure the correct mining nozzle is selected for the spraying application.

We can assist in nozzle selection and can also provide technical spraying information to ensure suitable nozzles are chosen, from spray droplet analysis to spray coverage and CFD predictions. Critical in such applications as dust suppression, environmental control and process optimisation.

BETE not only has one of the largest ranges of nozzles in the world but has an enviable reputation for fire protection, dust suppression, pollution control and flue gas desulphurisation. Spray Nozzle Engineering also have a “wet” test room in Australia, and can provide technical expertise to help in your design and specification work.

BETE spray nozzles can be used for all mining and mineral quarrying processes including dust suppression and fire protection above and below ground, on conveyor and transfer points, underground on long-wall mining machines, crushing plants, flotation cell foam suppression, smelting and roaster cooling, pollution control, screen plant washing, truck wash pads, stock pile spraying and more.

Our engineering team has built experience for over two decades and can provide prompt service and real technical, engineering and problem solving back-up. They maintain a large stock holding and have access to prompt delivery service.

Engineers at Spray Nozzle Engineering can help you design the flow rate, sprinkler placement and operating pressure for your particular application. Typically, an original BETE® spiral or pigtail nozzle will be best suited to your needs. Spray Nozzle Engineering has a mining nozzle solution for all your spraying application. Find out more about our services to the mining industry here.

  • Nozzle Features

    • Internal mix
    • Flow rates from 32 L/hr to 840 L/hr
    • Very fine atomisation
     
  • 910 – 10” Stang Remote Control Monitor
    Kicking off Stang’s large-sized cannon product line, the 910 Remote Control Low-Profile Monitor can flow up to 15,000 GPM. The 910 has many configurations available, including dual outlets. If you need to move 7,500 to 15,000 GPM of water, the 910 is for you.
  • 915 - 1.5” Stang Manual Snorkel Monitor
    Stang’s smallest remote cannon, the 915 Remote Control Super-Low-Profile Monitor is durable enough for the most grueling of applications.  Combining the world class, hand-made construction and performance of all Stang guns in a small form factor.
  • 915 - 1.5” Stang Manual Snorkel Monitor
    Stang’s smallest snorkel monitor, the 915 Snorkel Monitor differs from its station monitor cousin by being able to shoot a jet stream almost straight down.  The 915 combines the world class, hand-made construction and performance of all Stang guns.
  • 915+Manual monitor Stang
    This the smallest water cannon available from Stang. the 915 Station Monitor is durable enough for the most grueling applications. The 915 Station combines the world class, hand-made construction and performance of all Stang guns in a small form factor.
  • 916 – 16.0” Stang Remote Control Monitor
    Stang’s 916 Remote Control Super-Low-Profile Monitor is the largest production water cannon in the world. This giant was engineered to launch 21,000 GPM exceeding 600-feet!
     
  • 925 - 2.5'' Stang Manual Snorkel Monitor
    Our most popular Snorkel monitor, the 925 Snorkel Monitor it can discharge a jet of water straight down.  Used primarily in industrial cleaning applications, its capable of shooting 1000 gallons per minute, which makes quick work of loose sediment, caked-on dirt and impacted sludge.
  • 925 - 2.5'' Stang Manual Station Monitor
    Stang’s best selling monitor, the 925 Station Monitor hits that sweet spot between capability and cost.  Able to throw a stream of water over 200-feet, the 925 will securely manage up to 1000 GPM.  The 925 combines the world class, hand-made construction and performance of all Stang guns.
  • 925 - 2.5'' Stang Remote Control Monitor
    A top seller, the 925 Remote Control Super-Low-Profile Monitor is durable enough for the most grueling of applications.  Combining the world class, hand-made construction, and performance of all Stang guns, it will deliver up to 1,000 GPM over 200-feet.
  • 930 - 3.0'' Stang Manual Station Monitor
    A popular apparatus monitor, the 930 Station Monitor sits comfortably between the 925’s affordability and the 940’s greater flow rate output. The 930 can shoot 1250 GPM more than 250-feet all on a perfectly balanced frame.
  • 930 – 3.0” Stang Remote Control Monitor
    A popular apparatus and refinery monitor, the 930 Remote Control Super-Low-Profile Monitor is engineered to manage up to 1,250 GPM with a shoot of over 250-feet.  Perfectly balanced and durable enough for the most grueling of applications.  This monitor combines the world class, hand-made construction, and performance of all Stang guns.
  • 940 Stang manual monitor station
    The smallest entry in our range of mid-sized cannons, the 940 Station Monitor can flow up to 3,500 gallons per minute at 150 psi.  The 940 enjoys the balance and ease of movement as its smaller cousins and is built for years of constant use.
  • 940 - 4.0'' Stang Remote Control Monitor
    The first entry in our range of mid-sized remote control cannons, the 940 Remote Control Super-Low-Profile Monitor can flow up to 3,500 GPM.  The 940 enjoys the balance and ease of movement as its smaller cousins and is built for years of constant use.
  • 960 - 6.0'' Stang Manual Station Monitor
    Stang’s largest manually operated cannon, the 960 Station Monitor can flow 7,500 gallons per minute at 150 psi.  The 960 enjoys the balance and ease of movement as its smaller cousins and is built for years of constant use.
  • 960 – 6.0” Stang Remote Control Monitor
    Stang’s most popular mid-sized cannon, the 960 Remote Control Super-Low-Profile Monitor can flow up to 7,500 GPM. In addition to its top-selling status, this unit has the most number of configurations available of any Stang monitor, which means that we have a perfect configuration for your application.
  • 980 – 8.0” Stang Remote Control Monitor
    The largest of Stang’s mid-sized cannon product line, the 980 Remote Control Super-Low-Profile Monitor can flow up to 11,000 GPM. The 980 has many configurations available, including dual outlets. If you need to move 5,500 to 11,000 GPM of water, the 980 is your answer.
  • Nozzle Features

    • One-piece construction
    • Flow rates from 0.051 L/Min to 757 L/Min
    • Clog-resistant
    • 3/8″ FFs in Brass is available with UL approval
    • For FM-approved flat fan nozzles, see the AFF series
    • Extra-wide 145° spray angle
    • Medium-impact spray
    • Coarse atomisation
    Flatfan_145-min
  • MicroWhirl® (MW) Nozzles atomising, evaporative cooling, misting, and fogging nozzles

    • Outstanding atomization
    • Rugged pinless design
    • Drip-free performance
    • 70 micron polypropylene filter
    • Safety wire hole available
    • U.S. Patent #7198201
    • Minimum operating pressure 100 psi (7 bar)
    • Mist at low pressure; fog at high pressure
    Common Materials:
    303, 316, Nickel Alloy C-276
  • Mining Hose Reels - Pit Bull™
    • Galvanised low maintenance heavy duty construction
    • Direct drive gearbox. The safest speed control available for manual and power rewind
    • Auto declutching for easier payout without injury
    • Optional push button rewind for one person or truck mount applications
     
    • One-piece construction
    • No internal parts
    • Sizes for all applications
    • Male connection
    • High impact
    • Uniform distribution with tapered edges for overlapping sprays
    • Extra-wide angles available
    Common materials
    303, 316, Brass, PVC, PTFE
  • PJ Nozzles

    Design Features

    • High energy efficiency
    • No whirl vanes or internal parts
    • 1/8" or 1/4" male connection
    • 100-mesh screen, 20 micron paper filter or 70 micron polypropylene filter optional

    Spray Characteristics

    • Finest fog of any direct pressure nozzle
    • Produces high percentage of droplets under 50 microns
    Common Materials:
    303, 310, 316, 321, 347, Brass, Nickel Alloy C-276
  • Nozzle Features

    • Adjustable swivel joints allow custom alignment of spray nozzles
    • Leak-proof design
    • Other materials available upon request
     
  • SPN Nozzles

    Design Features

    • One-piece/heavy construction
    • Straigh-through orifice minimizes clogging
    • Machined from bar stock to exacting standards
    • Male connection

    Spray Characteristics

    • Yields highest impact, narrow flat spray with least atomization
    • Spoon-shaped deflector surface efficiently forms a hard-driving spray
    Common materials
    303, 316, Brass, PTFE, PVC
  • Spiral Spray, Fogging, Misting, and Evaporative Cooling Nozzles in a Wide Range of Flows and Angles; Full Cone Nozzles, Hollow Cone Nozzles, Misting Nozzles - non-clogging nozzles

    TF Nozzles: Spiral spray, fogging, misting, and evaporative cooling nozzles in a wide range of flows and angles; full cone nozzles, hollow cone nozzles, misting nozzles

    Non-clogging nozzles: TF Spiral Spray Nozzle

    • The original spiral nozzle invented by BETE
    • Also referred to as pigtail nozzles, corkscrew nozzles and/or helix nozzles
    • High energy efficiency
    • One-piece/no internal parts
    • Clog-resistant performance
    • High discharge velocity
    • Male connection standard; female connection available by special order
    • The TF24-150, the TF8NN, and TF8FCN (in brass) are FM approved
    • Wide range of flow rates and spray angles
    • Fine atomisation
  • TFXP nozzles

    Largest free passage, full cone nozzles, clog resistant nozzles, spiral spray nozzles.

    • Largest free passage in the original spiral nozzle invented by BETE and continuously improved!
    • Passes particles equal to orifice size
    • Clog-resistant
    • One-piece, extra heavy construction
    • High energy efficiency
    • Male connection
    • Wide range of flow rates
    • Fine atomization
    Common Materials:
    316SS, Brass, Cobalt Alloy 6, Polypropylene, PTFE, PVC
  • TH nozzles

    • Large free passage
    • Clog-resistant; nozzles have no internal parts
    • One-piece casting
    • Female connection
    • Flanged connection available
    • U.S. Patent 4,231,524
    • Inlet and outlet are in-line
    • Most even spray distribution of any tangential whirl nozzle in the industry
    Common Materials:
    316, Brass, Carbon Steel
  • Vehicle-and-Static-Fire-Protection-BM-Nozzles
    Spray Nozzle Engineering designs and manufactures total spraying solutions for Industry. Our expertise extends to vehicle fire protection nozzles incorporating patented protective nozzle cap systems. Just like our range of ‘Blow-off’ cap nozzle series, the BM Foil nozzle is also designed with fire systems in mind. The BM Foil system incorporates a ‘Foil In Cap’ orifice protective system, that DOES NOT use rubber or silicone O-rings in the nozzle head cover, therefore ensuring that the BM Foil series IS NOT susceptible to polymer degradation and adhesion that can impede operation.
    • No o-ring protective cap design
    • Patented nozzle orifice foil cover system
    • Various flow rates and spray angles
    • Unique pintle / foil perforation system

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