Petroleum - Gas Processing

We supply nozzles in the petroleum, petrochemical and gas processing industries. BETE range of nozzles and their materials can be selected to match applications including crude oil, abrasive media, corrosive reagents and extreme temperatures.

Common nozzle applications in the petroleum and petrochemical industries:

  • FCC (Fluid Catalytic Cracking) Feed Nozzle
  • Torch oil sprays
  • Distillation nozzles
  • Chemical injection nozzles
  • Waste disposal
  • CCR lift lines/refinery piping
  • Scrubbing
  • Gas cooling/quenching
  • Special hazard Deluge
  • Tank cleaning

With a total in house design, construct and supply fabrication team, both the nozzle selection to complete spray lance and spraying spray bar systems, as well as stuffing box, valving and retractable lances can be supplied as a complete package. Welding, QA and full NDT and reporting are available.

  • Nozzle Features

    • Internal mix
    • Flow rates from 32 L/hr to 840 L/hr
    • Very fine atomisation
     
  • Nozzle Features

    • Internal mix
    • Flow rates from 15.5 L/hr to 840 L/hr
    • Very fine atomisation
     
  • 910 – 10” Stang Remote Control Monitor
    Kicking off Stang’s large-sized cannon product line, the 910 Remote Control Low-Profile Monitor can flow up to 15,000 GPM. The 910 has many configurations available, including dual outlets. If you need to move 7,500 to 15,000 GPM of water, the 910 is for you.
  • 915 - 1.5” Stang Manual Snorkel Monitor
    Stang’s smallest remote cannon, the 915 Remote Control Super-Low-Profile Monitor is durable enough for the most grueling of applications.  Combining the world class, hand-made construction and performance of all Stang guns in a small form factor.
  • 915 - 1.5” Stang Manual Snorkel Monitor
    Stang’s smallest snorkel monitor, the 915 Snorkel Monitor differs from its station monitor cousin by being able to shoot a jet stream almost straight down.  The 915 combines the world class, hand-made construction and performance of all Stang guns.
  • 915+Manual monitor Stang
    This the smallest water cannon available from Stang. the 915 Station Monitor is durable enough for the most grueling applications. The 915 Station combines the world class, hand-made construction and performance of all Stang guns in a small form factor.
  • 916 – 16.0” Stang Remote Control Monitor
    Stang’s 916 Remote Control Super-Low-Profile Monitor is the largest production water cannon in the world. This giant was engineered to launch 21,000 GPM exceeding 600-feet!
     
  • 925 - 2.5'' Stang Manual Snorkel Monitor
    Our most popular Snorkel monitor, the 925 Snorkel Monitor it can discharge a jet of water straight down.  Used primarily in industrial cleaning applications, its capable of shooting 1000 gallons per minute, which makes quick work of loose sediment, caked-on dirt and impacted sludge.
  • 925 - 2.5'' Stang Manual Station Monitor
    Stang’s best selling monitor, the 925 Station Monitor hits that sweet spot between capability and cost.  Able to throw a stream of water over 200-feet, the 925 will securely manage up to 1000 GPM.  The 925 combines the world class, hand-made construction and performance of all Stang guns.
  • 925 - 2.5'' Stang Remote Control Monitor
    A top seller, the 925 Remote Control Super-Low-Profile Monitor is durable enough for the most grueling of applications.  Combining the world class, hand-made construction, and performance of all Stang guns, it will deliver up to 1,000 GPM over 200-feet.
  • 930 - 3.0'' Stang Manual Station Monitor
    A popular apparatus monitor, the 930 Station Monitor sits comfortably between the 925’s affordability and the 940’s greater flow rate output. The 930 can shoot 1250 GPM more than 250-feet all on a perfectly balanced frame.
  • 930 – 3.0” Stang Remote Control Monitor
    A popular apparatus and refinery monitor, the 930 Remote Control Super-Low-Profile Monitor is engineered to manage up to 1,250 GPM with a shoot of over 250-feet.  Perfectly balanced and durable enough for the most grueling of applications.  This monitor combines the world class, hand-made construction, and performance of all Stang guns.
  • 940 Stang manual monitor station
    The smallest entry in our range of mid-sized cannons, the 940 Station Monitor can flow up to 3,500 gallons per minute at 150 psi.  The 940 enjoys the balance and ease of movement as its smaller cousins and is built for years of constant use.
  • 940 - 4.0'' Stang Remote Control Monitor
    The first entry in our range of mid-sized remote control cannons, the 940 Remote Control Super-Low-Profile Monitor can flow up to 3,500 GPM.  The 940 enjoys the balance and ease of movement as its smaller cousins and is built for years of constant use.
  • 960 - 6.0'' Stang Manual Station Monitor
    Stang’s largest manually operated cannon, the 960 Station Monitor can flow 7,500 gallons per minute at 150 psi.  The 960 enjoys the balance and ease of movement as its smaller cousins and is built for years of constant use.
  • 960 – 6.0” Stang Remote Control Monitor
    Stang’s most popular mid-sized cannon, the 960 Remote Control Super-Low-Profile Monitor can flow up to 7,500 GPM. In addition to its top-selling status, this unit has the most number of configurations available of any Stang monitor, which means that we have a perfect configuration for your application.
  • 980 – 8.0” Stang Remote Control Monitor
    The largest of Stang’s mid-sized cannon product line, the 980 Remote Control Super-Low-Profile Monitor can flow up to 11,000 GPM. The 980 has many configurations available, including dual outlets. If you need to move 5,500 to 11,000 GPM of water, the 980 is your answer.
  • CustomLance_manufacturing

    Custom design, manufacturing and in-house service/repair of lance pipework and spray bars

    Spray Nozzle Engineering manufacture injection quills, also known as spray quench, spray bars or injection lances. We design and supply custom made spray bars based on the type of fluid and its velocity. During the design process we also consider factors such as the gas pressure, inlet temperature, target temperature, inlet humidity and gas flow. We work in conjunction with a team of engineers that design solutions based on water conditions, pressure, temperature and cleanliness. The lances are used in gas scrubbing, refineries, chemical plants, among a long list of industries. Spray Nozzle Engineering works to your requirements, from the most simple to the most complex.

  • Nozzle Features

    • The effective wherever rectangular pattern is required
    • Flow rates from 1.77 L/Min to 649 L/Min
    • Excellent clog resistance
    • Mounted in opposing pairs
    • Good distribution with pressures as low as 0.5 psi (0.03 bar)

    Ractangular-spray-min

     
  • L Nozzles

    • A series of small spiral nozzles with orifice diameters of 0.04" (1.02 mm) to 0.12" (3.05 mm)
    • Male connection
    • Spray Pattern of the L Evaporative
    • Cooling Nozzle: Hollow Cone Fog, nearly as fine as  P series
    Common Materials:
    303, 310, 316, 317L, 321, 347, Brass, Nickel Alloy C-22, Nickel Alloy C-276, PTFE
  • MaxiPass low flow (MPL) nozzles: Low flow maximum free passage full cone nozzles

    • Ultimate clog-resistant design with largest free passage available in a full cone nozzle
    • Two unique S-shaped internal vanes, as opposed to x-vane style nozzles, allow maximum free passage of particles
    • High energy efficiency
    • Easily handles dirty, lumpy liquids
    • Male connections
    • High reliability spray performance under the most difficult conditions
  • MaxiPass Full Cone Nozzles, Clog Resistant Nozzles, and Fire Protection Spray Nozzles, Maximum Free Passage - non-clogging nozzles

    MaxiPass (MP) full cone nozzles: Clog resistant nozzles, and fire protection spray nozzles, maximum free passage

    Design Features:

    • Ultimate clog-resistant design with largest free passage available in a full cone nozzle
    • Two unique S-shaped internal vanes, as opposed to x-vane style nozzles, allow maximum free passage of particles
    • High energy efficiency
    • Easily handles dirty, lumpy liquids
    • Male and female connections
    • Flanged connection available
    • High reliability spray performance under the most difficult conditions
  • MicroWhirl® (MW) Nozzles atomising, evaporative cooling, misting, and fogging nozzles

    • Outstanding atomization
    • Rugged pinless design
    • Drip-free performance
    • 70 micron polypropylene filter
    • Safety wire hole available
    • U.S. Patent #7198201
    • Minimum operating pressure 100 psi (7 bar)
    • Mist at low pressure; fog at high pressure
    Common Materials:
    303, 316, Nickel Alloy C-276
  • NC nozzles

    • High flow rates with coarse atomisation
    • Reliable, uniform coverage
    • Manufactured in chemical-resistant plastics and some bar stock metal alloy materials
    • Lightweight and rugged
    • Made in the USA
    • Can be customized to a particular flowrate and angle
    • Male, female, and flanged connections available
    • Wide range of flow rates and spray angles available
    • Wide range of connection sizes and connection types available
    • High flow rates with coarse atomisation
    Common Materials:
    Polypropylene, PTFE, PVC
  • Nozzle Features Large internal passage Flow rates from 350 L/Min to 19700 L/Min Uniform spray coverage High flow rates with coarse atomisation Variety of polymer and metal alloy materials available, offering high corrosion resistance
  • NCJ nozzles

    • Narrow spray angles
    • High velocity
    • Male and female connections
    • Flanged connections available
    • Available in plastic and metal alloys
    • Spray is coarse and extremely hard-driving
    Common Materials:
    316, Brass, Polypropylene, PTFE, PVC
  • NCS nozzles

    • Takes no more room than pipe plug, yet performs like full-size nozzle
    • Small projection
    • Can be used with standard pipe couplings to form female nozzle, with elbows to form right angle nozzle, or with tees or crosses for multiple installations
    • Male connection
    • Metal and plastic materials
    Common Materials:
    316, A494 CU5MCuC (cast Nickel Alloy 825), A494 CW2M (cast Nickel Alloy C-276), A494 CW6MC (cast Nickel Alloy 625), A494 CX2MW (cast Nickel Alloy C-22), Brass, Duplex 2205, Polypropylene, PTFE, PVC
  • PJ Nozzles

    Design Features

    • High energy efficiency
    • No whirl vanes or internal parts
    • 1/8" or 1/4" male connection
    • 100-mesh screen, 20 micron paper filter or 70 micron polypropylene filter optional

    Spray Characteristics

    • Finest fog of any direct pressure nozzle
    • Produces high percentage of droplets under 50 microns
    Common Materials:
    303, 310, 316, 321, 347, Brass, Nickel Alloy C-276
  • ST nozzles

    • Designed for use with abrasive materials such as limestone slurry
    • Extensive history as a wet FGD (flue gas desulphurisation) absorber nozzle
    • Available in cobalt alloy 6 or industrial ceramic (reaction bonded silicon carbide)
    • Inherently clog resistant with no internal parts
    • The spiral design produces a spray with more developed surface area than other nozzle styles for a given flow and pressure
    • Designed by BETE, the inventor of the spiral nozzle
    • Cobalt alloy 6 or RBSC ceramic parts in high-wear areas
    • High energy efficiency
    • No internal parts
    • Clog-resistant
    • Male and female connections
    • Flanged and special connections available as required
    • Fine atomisation
  • Spiral Spray, Fogging, Misting, and Evaporative Cooling Nozzles in a Wide Range of Flows and Angles; Full Cone Nozzles, Hollow Cone Nozzles, Misting Nozzles - non-clogging nozzles

    TF Nozzles: Spiral spray, fogging, misting, and evaporative cooling nozzles in a wide range of flows and angles; full cone nozzles, hollow cone nozzles, misting nozzles

    Non-clogging nozzles: TF Spiral Spray Nozzle

    • The original spiral nozzle invented by BETE
    • Also referred to as pigtail nozzles, corkscrew nozzles and/or helix nozzles
    • High energy efficiency
    • One-piece/no internal parts
    • Clog-resistant performance
    • High discharge velocity
    • Male connection standard; female connection available by special order
    • The TF24-150, the TF8NN, and TF8FCN (in brass) are FM approved
    • Wide range of flow rates and spray angles
    • Fine atomisation
  • TFXP nozzles

    Largest free passage, full cone nozzles, clog resistant nozzles, spiral spray nozzles.

    • Largest free passage in the original spiral nozzle invented by BETE and continuously improved!
    • Passes particles equal to orifice size
    • Clog-resistant
    • One-piece, extra heavy construction
    • High energy efficiency
    • Male connection
    • Wide range of flow rates
    • Fine atomization
    Common Materials:
    316SS, Brass, Cobalt Alloy 6, Polypropylene, PTFE, PVC
  • TH nozzles

    • Large free passage
    • Clog-resistant; nozzles have no internal parts
    • One-piece casting
    • Female connection
    • Flanged connection available
    • U.S. Patent 4,231,524
    • Inlet and outlet are in-line
    • Most even spray distribution of any tangential whirl nozzle in the industry
    Common Materials:
    316, Brass, Carbon Steel
  • WL Whirl nozzles

    • Advanced whirl plate design produces uniform coverage
    • Male and female connections
    • Medium to coarse atomisation
    Common Materials:
    303, 316, Brass, CPVC, Duplex 2205, Nickel Alloy 625, Nickel Alloy 825, Nickel Alloy C-22, Nickel Alloy C-276, Polypropylene, PTFE, PVC, PVDF
  • WTX nozzles

    • Tangential whirl
    • Oversized body for extended life
    • Male and female connections
    • Large free passage
    Common Materials:
    303, 316, Brass, Duplex 2205, Nickel Alloy 625, Nickel Alloy 825, Nickel Alloy C-22, Nickel Alloy C-276
  • WTZ nozzles

    • No internal parts, clog-resistant
    • Uniform distribution
    • Male and female connections
    • Large free passage
    Common Materials:
    303, 316, Brass, Duplex 2205, Nickel Alloy 625, Nickel Alloy 825, Nickel Alloy C-22, Nickel Alloy C-276, PVC
  • XAER Nozzles

    Design features of the XAER air atomising, pneumatic, pressure fed, external mix, round spray nozzle:
    • External mix: allows spraying of viscous materials
    • Able to spray high viscosity (100+ cP) fluids which require a round spray pattern
    • Liquid flow rate is controlled only by the liquid pressure. Liquid flow rate is not dependent on the air pressure making the nozzle performance easier to control.
    • Variable atomisation
    • Narrow spray angle (10° to 30°)
    • Precise metering of the liquid flow rate
    Common Materials:
    303, 303 / 304, 316, Nickel-plated Brass, Nickel-plated Brass / 304

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